Veneer classification
There are several methods of wood processing, with the help of which veneer is obtained:
- Planing. In this case, the material is made from a bar with preservation of the unique pattern of Karelian birch, walnut, ash, pine, larch. From the attached log, movable blades cut thin plates of 0.3 -5 mm, which acquire a special aesthetics after planing. For this reason, the material is in demand in furniture factories for the manufacture of wall panels.
- Sawing. Plates with a thickness of 1, 2 to 10 mm are obtained after processing on a band-dividing machine by sawing. The method is considered costly due to the large amount of waste, however, the naturalism and beauty of the canvas are indispensable for covering parquet boards, in the manufacture of doors and designer furniture, therefore it is popular.
- Peeling. Differs in the cut-off principle. Spiral rotation of the log around the static blade allows you to get a tape up to 2.5 m, which is then cut, dried, sorted and veneered. Also used in the manufacture of laminated veneer lumber. The method is focused on working with pine, ash, alder, beech, elm, poplar.
Comparison of characteristics and technologies will allow solving the dilemma of which veneer is better - today sliced veneer is most in demand.
Wall panels in walnut and other wood finishes compete with stylish boiser made from solid wood. This became possible due to the exclusive design of surfaces, durability, low cost. Moreover, the varnish finish applied in different ways (with open, closed pores, glossy effect) enhances the impression of the finish and affects the durability of the wall panels.
Advantages and disadvantages
Veneered plywood is an absolutely harmless and environmentally friendly material, as its covering is made of natural material. It does not have an unpleasant odor and does not cause allergies
In the production process of the material, you can achieve a variety of colors and surface patterns, which is very important for the manufacture of furniture for other purposes.
During its processing, it is possible to achieve a variety of product configuration and structure, it is easy to cover and bends well. Products made of veneer plywood look like natural wood, but their cost is much lower than their counterpart, so they are in demand. In many products, a pattern with a beautiful texture is accurately and correctly selected, which gives them an excellent appearance. The material is practical, resistant to temperature fluctuations and high humidity, the surface does not crack or deform. It can be combined from several types of wood, it has a wide range of sizes and colors.
It is worth paying attention to the following disadvantages:
- in order for veneered plywood to serve as long as possible, you need to know that its surface is afraid of direct sunlight, under their influence it can change color;
- in order not to damage the surface of this material, cleaning agents with chemical additives must be excluded in caring for it;
- since a separate sheet has its own individual pattern, it is sometimes very difficult to pick up a pattern at the joints;
- products made from expensive types of veneer, it can be oak, ash, beech, still have a high cost;
- since the thickness of the sheet is not very thick, the material is not used in supporting structures; to improve the quality of veneer plywood, varnishes, natural oils and other compounds are used, with the help of which moisture resistance and wear resistance are improved.
MDF veneered (veneered)
We offer veneered (veneered) MDF with natural veneer on both sides.
Veneer thickness 0.6mm.
Format 2800x2070 mm.
Grade A-B
Name | The size, mm |
Thickness, mm |
Makore | ||
2800x2070 | 9,00 | |
2800x2070 | 16,00 | |
European oak | ||
2800x2070 | Grade A / Comp. 4,00 |
|
2800x2070 | 4,00 | |
2800x2070 | 9,00 | |
2800x2070 | 16,00 | |
2800x2070 | 19,00 | |
2800x2070 | 26,00 | |
American walnut | ||
2800x2070 | Grade A / Comp .; A / B 9,00 |
|
2800x2070 | 16,00 | |
American cherry | ||
2800x2070 | 9,00 | |
2800x2070 | Grade A / Comp. 9,00 |
|
2800x2070 | 16,0 | |
Wenge | ||
2800x2070 | Grade A / Comp. 9.00 | |
2800x2070 | Grade A / Comp. 16,00 |
|
2800x2070 | 16,00 | |
2800x2070 | 19,00 | |
Beech | ||
2800x2070 | Grade A / Comp. 4,00 | |
2800x2070 | 4,00 | |
2800x2070 | 6,00 | |
2800x2070 | 9,00 | |
2800x2070 | 16,00 | |
2800x2070 | 19,00 | |
2800x2070 | 26,00 | |
Ash white | ||
2800x2070 | 9,00 | |
2800x2070 | 19,00 | |
* Grade A / Comp (one-sided veneering).
Varieties
Manufacturers produce the following types of natural American veneer, which differ in appearance, manufacturing technology, price range and scope:
- planed;
- shelled;
- sawn.
Sliced veneer is a popular finishing material used for the manufacture of both furniture and decorative items. This product is produced by processing wood with a planer. Only high quality raw material is used. Advantages - beautiful texture, resistance to moisture and temperature fluctuations, long storage period, low percentage of waste.
Rotary cut veneer is a building material that has low decorative properties and is not used for the manufacture of furniture frames and floor coverings. To improve aesthetic performance, manufacturers additionally use hot printing and other methods of creating a textured pattern. Peculiarities:
- small thickness;
- the presence of gaps between the early and late layers;
For the production of rotary cut veneer, specialists use specialized equipment that cuts layers of the required size. Production stages:
- thermal and hydrothermal preparation of raw materials;
- sorting raw materials by size;
- sorting the raw material base by quality.
Cons of this material:
- uneven texture and wide veins;
- large raw material losses;
- the presence of one uneven side.
The raw material for sawn veneer is large pieces of wood that are cut in the required direction. This material has a high cost and is used for the manufacture of premium furniture. Manufacturing processes:
- selection of high-quality raw materials without flaws, knots and resin streaks;
- removal of the upper layer of the bark;
- sawing a bar into plates of the required size;
- shaving off the workpiece;
- final drying.
Advantages of veneered kitchens
Many are wondering which is better: modular solid wood headsets or veneer. It is impossible to answer the question unequivocally, but we can say for sure that from the point of view of practicality, veneer is still better. The fact is that natural wood is more susceptible to deformation due to external factors: moisture, sun, temperature extremes. In addition, such furniture needs periodic restoration, since cracks and chips appear on the surface during operation.
- Price. Compared to solid wood, a thin cut is much cheaper, and the assortment is impressive. You can even choose the most exotic tree species.
- Environmental friendliness. No toxic chemicals are used in the production, which means that the kitchen with veneer is safe for health, unlike plastic.
- Durability. With proper care, such a set will delight the eye for many years, since the surface is reliably protected under a layer of varnish or enamel. The furniture is very durable and not subject to deformation at all. She is not afraid of direct sunlight, sudden temperature changes and moisture.
- Easy care. Veneer headsets need the same care as wood, as both materials have identical properties. When cleaning, it is enough to wash the facades with a soft sponge or a cloth soaked in soapy water.
- Design. For kitchen manufacturers, veneer is a very convenient material, since a natural cut is quite plastic and flexible.This means that the design of furniture can be very diverse: from the restrained classic with straight shapes to streamlined modern with various configurations (waves, zigzags, asymmetries, etc.). Plastic, glass, acrylic, metal - this is not a complete list of materials with which veneer goes well. The kitchen can also be improved and changed its appearance with the help of special paints and enamels, however, to the touch, such furniture will be completely identical to the natural solid wood.
A set with rounded facades is 10-15% more expensive than a rectilinear one
With a careful attitude, kitchens made of veneered MDF serve for 10 years or more
What do we offer?
The company "White Ash" focuses on high quality, so we strictly adhere to the slightest nuances in the process of selecting raw materials and manufacturing products. We offer you products made in accordance with modern requirements and standards. We sell environmentally friendly products that do not emit harmful volatile substances, so that they can be used in any premises, including children's rooms.
Our catalog contains various types of veneer, which covers the surface of the slabs to make them decorative. You can choose veneer from precious and exotic woods, including walnut, oak, birch, beech, maple, etc.
Differences between artificial and natural material
What's the difference between fine-line veneer, multi-veneer, eco-veneer and natural planed material? The main differences between artificial and natural veneer:
- all sheets of artificial material of a particular article will have an exact match of color, texture, picture. This makes it possible to make products perfect in color, without inclusions, knots, with a complete coincidence of wood patterns. Artificial veneer sheets are interchangeable, so such products can be easily repaired or supplemented with other furniture, while the color match will be perfect;
- when veneering furniture with natural material, additional steps are required to select a pattern and color. Each product will be individually in texture and color, there may be a discrepancy between the shades of the same veneer article;
- furniture made from natural veneer looks great, such products visually, practically, do not differ from furniture made from natural solid wood;
- natural veneer has durability, high wear resistance;
- a modern artificial analogue - eco-veneer, it is much cheaper than natural veneer, it is based on polypropylene, which is more environmentally friendly, unlike PVC, does not emit harmful formaldehydes, phenols;
- eco-veneer is resistant to various chemical cleaning agents, which greatly facilitates the care of such veneer furniture.
MDF veneering: technology
Veneering is a decorative way of finishing chipboard and MDF boards. After the production stage, the sheets are sorted by shade, texture, thickness. Surfaces are treated with putty and sanded. Then a special composition is applied and the veneer is connected according to one of the technologies, which implies gluing a veneer "shirt" to the base by means of:
- Vacuum connection.
- Cold method using special compounds: resins, glue.
- By pressing and heat treatment.
Panel veneering can be one-sided and two-sided. When working only with the front side, after the glue and sawdust have dried, the base may bend. In order to maintain the shape, paper or an identical sheet is glued from the back. The result is high-quality products that look no different from natural wood, but with the best performance:
- strength;
- resistance to atmospheric phenomena;
- lack of deformation.
Where can you apply?
Veneer trim can often be seen in public places (shops, libraries, offices). In everyday life, veneered panels are most often used to create the interior of the hallway, loggia. In a country house, such a finishing material is also suitable for cladding the walls of a bedroom or living room. It makes it possible to create a "rich" design with an imitation of natural oak or other valuable species.
Some people associate this kind of decoration with Soviet times, when almost all interiors of office buildings were decorated with wall panels "like wood". Therefore, many consider this approach to the design of premises outdated. Nevertheless, modern designers are bringing back the fashion for such decoration, creating an atmosphere in homes that is quite in line with the present day.
Formats and cost:
Depending on the purpose of use, you should choose the right thickness of the material. The thickness of veneered MDF varies from 3 to 50 mm. More detailed information on sizes is presented here.
We are ready to fulfill an order according to standard formats, as well as on the basis of the dimensions specified by the customer. Our production facilities allow us to accept orders of any complexity level.
The lead time is 3-10 days. The exact figure is determined by the workload of our production.
Prices for veneering of all types of veneer, see here Full price list in Excel format (36 Kb) |
(prices are indicated in rubles per square meter for standard panels) |
---|
Formats | Veneer | Beech | European oak AM * | European oak AB ** | European oak AA *** | Ash white AB ** | Ash white AA*** | Far Eastern ash | anegri | Birch | |
---|---|---|---|---|---|---|---|---|---|---|---|
MDF-3 | 2440*600 2440*910 2800*686 2800*1032 2800*1220 2800*847 | one-sided. | 585 | 648 | 648 | 648 | 620 | 620 | 641 | 837 | 879 |
two-sided. | 816 | 830 | 886 | 942 | 823 | 886 | 928 | 1320 | 1404 | ||
MDF-4 | 2440*600 2440*910 2800*686 2800*1032 | one-sided. | 596 | 659 | 659 | 659 | 631 | 631 | 652 | 848 | 890 |
two-sided. | 827 | 841 | 897 | 953 | 834 | 897 | 939 | 1331 | 1415 | ||
MDF-6 |
2440*6002440*910 2800*686 2800*1032 2800*1220 2800*847 |
one-sided. | 651 | 714 | 714 | 714 | 686 | 686 | 707 | 903 | 945 |
two-sided. | 882 | 896 | 952 | 1008 | 889 | 952 | 994 | 1386 | 1470 |
MDF production
The basis of raw materials for MDF is wood, as well as waste from the logging and woodworking industry, which are shredded and then processed with high pressure steam.
After wiping on the rotating discs of the defibrer, processing is carried out with special binders using glue, paraffin and lignin. After gluing and drying, the material is ready for use.
During production, we observe all the nuances of the technological process, paying close attention to each stage:
Advantages of using:
- Ecological cleanliness. Our products are completely harmless to human health;
- Ease of processing, as the material is sufficiently soft;
- Long service life combined with ease of maintenance;
- Increased moisture resistance (compared to chipboard), due to which it can be used in rooms with high humidity, but without direct contact with water;
- Resistant to fungi, mold and the appearance of harmful microorganisms.
Where is veneered MDF used?
Due to their excellent performance characteristics and increased strength, our products are in demand in the production of:
- furniture and decorative items;
- commercial equipment;
- countertops, facades;
- doors;
- enclosures of acoustic systems;
- as insulation and wall covering, etc.
How is veneered MDF made?
The manufacture of such material is a rather laborious process, however, with the help of high-tech equipment and the skill of workers, excellent results are achieved. The factories use fully automatic mechanisms and high quality raw materials.
Natural veneer comes to factories in rolls or packs, packaging is carried out taking into account the required dimensions and properties that will differ in the final product. Experienced craftsmen put prepared veneer sheets on the prepared and treated MDF surface with a special adhesive. When using roll raw materials, gluing is carried out in one step. When gluing veneer, which is brought in in packs, a special technology is used.It consists in longitudinal and transverse gluing, which resembles a fish bone. There are other gluing methods. But all processes are necessarily strictly controlled by employees and using a computer that carries out measurements and settings. The veneer is glued to MDF boards with an adhesive. The next step is press drying, after which the surface still needs to be sanded and varnished. Today, many industries use a high temperature drying press. It makes it possible to glue veneer on many MDF boards in a short time, therefore, much less time and money is spent on warehouses for drying the final product. Provided that the surface of MDF is uneven, for example, on curly door plates, the technique of vacuum gluing is used. However, this process is more costly and time-consuming.
After all these procedures, the resulting veneer plate must be sanded first across, and then along. Only after that a perfectly smooth surface is obtained. In addition, in order for the varnish to lay down more evenly, the veneered surface must be ironed with a hot roller. This must be done because there is a possibility that the wood grain on the veneer will rise during the application of paints and varnishes. As a result of this painted surface, bumps or depressions can form, which greatly spoil the appearance and quality of the final product. For this reason, ironing technology is used, during which excess fibers are soldered to the surface, and it becomes completely smooth.
The slab is painted with transparent or opaque varnish, colored paint, as well as special wax.
Despite the fact that there are huge reserves of forest in the world, wood is still a valuable and expensive material. Therefore, veneering MDF profiles or panels is the most profitable solution than solid wood.
Veneered MDF panels
Let's see what veneer and MDF are. Veneer is a thin cut of wood. It is obtained by sawing or peeling timber, most often of elite varieties, for example, oak, elm, maple, walnut and others. In appearance, veneered MDF is very similar to the wood of valuable varieties of trees. However, the cost of such furniture is much lower than that of solid wood furniture. The primer and varnish, which the veneer is covered with, reliably protects the material from mechanical damage, and also makes the furniture more noble in appearance.
Designers are very fond of veneer for the wide opportunities for the implementation of creative ideas, as well as for the natural origin of furniture and interior items in general.
There are several types of coatings for veneer products, such as spray-applied polyurethane varnishes or roller-applied acrylic varnishes. Such paints and varnishes make the product not only more aesthetic, but also form an ideal surface. Also, veneer can be dyed during the varnishing process, which is not applicable for already made synthetic finishing materials. After varnishing, the furniture becomes matte or glossy. Complex geometric patterns can be applied to the veneer surface. If damage has formed on the furniture, then it can be quickly removed. However, the main positive difference between veneer and other finishing materials is its high level of environmental friendliness.
Of the minuses, a rather high cost can be distinguished, but it fully reflects the high quality of the material.
The MDF board itself is made from fine wood chips, which are pressed at elevated temperatures and under high pressure. No additional materials are used to glue the particles. At high temperatures, lignin is released from wood - this compound is completely organic and does not pose a danger to human health.
Where and how is it used?
Textured and reliable material has found its application in many industries. American walnut veneer is used for the following product categories:
- MDF panels;
- doors;
- laminate, parquet and other types of flooring;
- furniture and interior items;
- weapon butts;
- car interiors;
- propellers for air transport;
- frames of wooden musical instruments;
- console shelves.
This list is far from complete and can be expanded at the discretion of the manufacturer. Due to its expensive appearance, this material is used by designers when decorating elite premises, and the unique texture goes well with different stylistic directions.
In the next video, you can take a look at the veneer production technology.
Design examples
Decorating the walls in the office with dark veneer adjusts to a business-like mood, does not distract from serious issues. The natural wood texture is emphasized by the contrast with the white color of the stairs and furniture.
Decorating a bedroom in muted tones of natural wood is an excellent design move that provides not only beauty, but also functionality of the interior. Details in the form of competent lighting, furniture, an original night light complete the composition.
It is enough to highlight a small area in the room with veneer to create an atmosphere of harmony and naturalness in it, necessary for relaxation
This is especially important in the bedroom.
The design of the fireplace area with light veneer emphasizes the dignity of the fireplace itself. It also harmoniously combines with the plastered walls located "next door".
In the decoration of walls and furniture, you can use the same shades. Thanks to this, a very harmonious atmosphere of the business office is created.
The living room in a country house, finished with dark veneer, matching the ceiling and matching wooden furniture, will become a favorite resting place for respectable people who value luxury. A wide variety of details make the furnishings complete.
You can learn how to decorate walls with MDF panels from the video below.