Choosing the best segment mower for a walk-behind tractor: neva, salute, cascade and mtz

Segment mowers

They are much less popular, and their choice for the Neva 2 walk-behind tractor is small. Unlike rotary mowers, segment mowers can work on more difficult terrain. They have a different design: a frame, a drive wheel and a casing that hides metal bars with blades. The device of the segment-type lawn mower allows you to change the mowing height within the limits specified by the manufacturer.

The grass blades move progressively, and the system itself at first glance resembles a hand saw with teeth. The scythe works much like a garden shears - vegetation is caught between the moving and stationary blades and is cut.

Neva KN 1.1

Neva KN 1.1 assembled on the MB-2 unit.

In the Russian market, this model of a segment mower is most common. It has a fairly large weight, dimensions and price in comparison with rotary competitors, is difficult to maintain, but it cuts off the stems at the very root.

The manufacturer indicates that segment type devices are better for tall grass than short grass. Also, finger mowers differ from rotary mowers in a larger working width and have a stepped or smooth (depending on the model) adjustment of the mowing height.

One of the often noted disadvantages: the working blade of the tool can become clogged with grass and you have to stop to clean the working surface.

Neva KN 1.1 is a segment mounted mower, which in its performance is not inferior to the rotary KR-0.5 and "Zarya" (0.35 hectares versus 0.15 hectares per hour for rotary models).

The disadvantage of the KN 1.1 mower is that during operation it is necessary to turn it back so that the stalks do not clog the working blade. Also KN 1.1 is sensitive to accidental stones and debris.

Demonstration of work

You can see the mowing process using a segment mower on a Neva walk-behind tractor in our video:

Rotary mower on the "Neva"

A mounted rotary mower for a walk-behind tractor usually has two rotating discs with blades and a support wheel for stability. Many farmers and gardeners prefer this particular design for its accuracy in work, reliability and ease of use and maintenance.

"Zarya"

Overview of the appearance of the latest generation "Zarya".

The most famous model of rotary mowers for the Neva walk-behind tractor.

The principle of operation of the device is simple: through a gearbox with pulleys and a belt drive, the mower receives torque from the motor, which spins the disks with retractable knives. In fact, everything is tied to centrifugal force. The blades under its action work all the time while the engine of the walk-behind tractor is running.

The disadvantages of this model are primarily due to the unreliability of the drive and its rapid wear. According to the owners, it is also sensitive to the composition of the grass: it mows legumes well, for example, clover, but does not work well in fields with cereals, such as awnless rump.

The photo shows the result of the work of Zarya-1: the grass after the passage is folded in rows.

If grasses (bluegrass, timothy grass, bent grass, fescue, etc.) prevail in the herbage in your area, a segmented mower will be more preferable, which will be discussed below.

For normal operation of a rotary mower, it is necessary that the crankshaft makes as many revolutions per minute as possible. As a result, the grass is formed into swaths. In order not to "drive" the motor, the craftsmen came up with a simple solution: put a gear pulley of a larger diameter on the walk-behind tractor. Also, when working with a rotary unit, it is desirable that the surface of the meadow be flat, since often the "rotor" bumps into even minor obstacles such as anthills or wormholes.

Video of an example of work

In the video from our youtube channel, you can get acquainted with the work of the Zarya mower on the Neva walk-behind tractor:

KM-0.5 Terminator

A mower aggregated with walk-behind tractors and mini-tractors. Produced in the city of Gagarin, Smolensk region. It is a rotary-type device for mowing low-growing herbaceous plants.

Unlike "Zarya" and similar disc rotary mowers, it has two large knives, fixed on a common axis like a fan, closed with a protective cover.

General view of the Terminator (left) and the lower part of the work surface (right). The photo is enlarged by clicking.

Peculiarities

  • Two long knives made of high-strength steel that do not require constant sharpening.
  • Widely adjustable cutting height of the stems (maximum - 50 centimeters).
  • Due to the very high rotation speed of the knives, all the grass is chopped up.
  • The mower is not afraid of falling stones, branches, earth, etc.
  • The attachment parts are laser cut from high strength steel. All parts of the mower are produced on an automated machining center using a laser and virtually no human intervention.
  • Long lasting powder paint finish.

KR-0.5 "Neva"

As you can see in the photo, the KR-05 mower was painted in the colors of the Russian flag.

Manufactured specifically for the "Neva" MB-2 by the manufacturer of the walk-behind tractor, the Krasny Oktyabr enterprise. This rotary mower copes with its work even in difficult areas overgrown with tall weeds. Can mow grasses and single shrubs.

KR-0.5 has only one cutting disc, which gives an advantage when working on difficult terrain. The working area of ​​the tool is 56 centimeters.

Video of work

This video review contains a detailed story about the intricacies and a demonstration of the KR-0.5 "Neva" in operation:

"Zarya" KM-0.5 Terminator KR-0.5 "Neva"
Maximum plant height up to 50 cm up to 1 meter up to 1 meter
Coverage (cm) 50 80 56
Working speed (km / h)  0,5-4 2-4 2-4
Standard complete set spare belt,
knives (2 pcs.),
knife axis (2 pcs.)
knife (1 pc) not indicated
Weight, kg)  35 35 30
price, rub. (data for 2017) 14 000 — 16 000 15 000 — 18 000 14 000 — 16 000

Homemade mowers for walk-behind tractors

Consider several varieties of homemade products.

Rotary mower with your own hands

This type of mower is used for lawn mowing and for mowing grass for hay.

It is important to remember that the model only cuts tall plants, it only crumbles low grass into small pieces.

The assembly of the mower is shown on the Neva walk-behind tractor and similar structures. To work, you will need the following elements:

  • chains from chainsaws (gear);
  • 2 discs from a grain-type seeder (in this version, a C3-3.6 seeder is used).

The knives are made from a hardened 65 g alloy. There are four knives on a separate disc. On each of the discs, slots with a diameter of 6 millimeters are made using a reinforced drill. The knives are attached using a bar, it is fixed to the opener independently of the main knife attachment structure. There is a small gap between the blade and the shank, about 2 millimeters thicker than the blade. Such a constructive solution is necessary so that, while working with the mower, the centrifugal force spreads the knives onto the walk-behind tractor and they cut the plants.

It is important that the structure can rotate freely in a circle (360 degrees). This is necessary to protect the knife when hitting hard ground, stones

The axles of fixation of the blade part are made of durable carbon steel, its diameter should not be less than 8 mm. The disc tightens the axle to the end so that nothing interferes with the movement of the blade part. Rotary mower photo:

Next, the frame of the rotary mower is cooked on the walk-behind tractor. Discs are installed on the finished base and connected to the drive from the BOM (additional elements of the walk-behind tractor mechanism). This version uses gears with a gearbox from a VAZ car. Rotation of the discs is performed in an opposite position, against each other. Thanks to this, the grass is mowed in rows. The last step is to install the protective element on the drive.

DIY segment mower

To make a segment mower for a walk-behind tractor with your own hands, you need a metal pipe with a rectangular section of 1200-50-15 millimeters or a standard section of a braid.12 holes of 10 millimeters in size are made on it at an equal distance from each other. They are needed to install the M8 fixing bolts. In the future, they will be fitted with a guide metal strip (0.89 meters long) with teeth and blades installed on all sides of the rectangular pipe.

The blades of the segment mower have backs with sections and clips of the drive system lever. On a metal base, clamps and skids are also mounted on both sides. The main wheel is mounted on the chassis of the model. The working mechanism of the mower functions due to the movement of the shaft of the working motor. Mower drawing:

Homemade mower carriage

The mechanism consists of 2 drums, they are fixed with a frame and a tape with fixation. The cart is made of welded pipes and metal corners. Plywood and wheels are laid on the base frame. Thickened plywood is needed (you can take a sheet of metal).

The tape is easy to make from a strip of rubber; it is connected into a ring using 2 mm duralumin plates.

Another option for a drum mower for a walk-behind tractor is welding from metal parts:

Step-by-step instructions on how to mow grass with a petrol cutter with a disc and save fuel

It is required to start petrol cutters mainly on the ground. Some craftsmen know how to wind up the instrument, holding it in their hands, but this is quite difficult and dangerous. After launching the tool, you can start using it. To begin with, you should put on protective uniforms and an unloading belt. Depending on the model of the tool, the unloading belts can be on carabiners or ties. If a carabiner or latch is used, then after starting the engine, the tool should be secured and started to work. If zip ties are used, the belt must be put on along with the working tool.

Balance the belt first. This means that despite the total weight of the tool, a minimum load should fall on the hands of the mower. The mower only moves the tool with his hands, and if the balancing is not done, then there will be rapid fatigue during work. The entire weight should be borne by the worker.

When the tool is ready for use, the instructions for mowing grass with a gas cutter are as follows:

  1. You need to make movements to the right and left slowly, while holding the trimmer at the same distance from the ground
  2. The mower's movements should be unhurried (half a step). Experts call the movement of the mower duck steps
  3. The biggest challenge newbies face is keeping the RPM steady. The revolutions during the mowing process should be changed, which depends on the density of the vegetation. If the grass is young, then it does not need to work at full capacity to cut it.
  4. The mower must feel the work of the tool. If the scythe does not cope with the grass, you need to increase the speed. At the same time, it is not recommended to use the tool constantly at full speed.
  5. Experts have developed such an optimal mode of mowing grass with petrol trimmers - in one direction you need to increase the speed above average (almost full throttle), and when you move the lawn mower back, the gas is released, while taking a step forward. This method is relevant for cases when it is necessary to carefully lay the grass in swaths.

Often among mowers with petrol cutters, disputes arise about how to mow with a trimmer correctly, whether it is necessary to release the gas or whether it is better to work in a constant mode. We will understand these issues in detail.

  • There is an opinion that it is better to mow with a petrol cutter in one speed mode. This opinion is not correct. Operating at the same power not only increases fuel consumption, but also increases wear on parts. Venting the gas during the reverse movement of the tool is useful, since during this period the motor is cooled, as well as the CPG is lubricated.Gas discharge leads to the overlap of the throttle valve, as a result of which the fuel passes through the XX channel, and thereby the parts are lubricated
  • Gas discharge allows not only mowing the grass, but also neatly placing it in swaths. Moving the tool in one direction allows you to mow, while the reverse movement creates a roll
  • The disc only moves in one direction, so it is simply pointless to keep the tool at constant speed when moving in the opposite direction.
  • Throttle release causes the cutting disc to coast to the crankshaft, and coasting is always beneficial.

If you mow with a petrol cutter in one speed mode (this is usually done by beginners), this will be reflected in an increase in fuel consumption and engine overheating. For comparison, you can imagine the work of a chainsaw. The sawman gives maximum speed only when necessary, but when the cutting of the tree is completed, the chainsaw works at XX, thereby cooling it down.

It is interesting!The petrol cutters are air-cooled, which is realized due to natural blowing of air, therefore, operation at constant speed increases the likelihood of overheating. The higher the constant speed, the faster the motor will overheat.

Description

There are two types of these attachments for MTZ walk-behind tractors:


Motoblock MTZ-09N

Segmental

They cut the grass thanks to two rows of sharp knives that move towards each other.

Segment mowers are primarily intended for processing densely overgrown lands, with a large amount of thick grass, reeds, dead wood. After mowing, the grass lays down in a chaotic manner.

Rotary

Their operating principle is based on rotating knives. They allow you to carry out work faster, but cannot cope with such a load as segment ones. Rotary mowers are designed to work with well-groomed areas. The grass after them lays down in an even layer behind the walk-behind tractor.

Rotary

The official manufacturer MTZ offers two options for rotary mowers.

KRM-1

Used to treat lawns in parks and gardens. In agriculture or industrial farming, it is used extremely rarely, most often for harvesting small weeds. It is attached to the gearbox of the MTZ-09N walk-behind tractor.


Rotary mower KRM-1

Feature of the rotary mower KRM-1

  • The design provides for three knives, which are located along the perimeter of the disc at the same distance.
  • The advantage is the ability to change knives after they are dull. To do this, it is necessary to remove the lower half-disc, unscrew the bolts and change the blades. This is all described in the instructions for use.
  • It is possible to set the braid to the side.
  • The total weight of the structure is 45 kg.
  • The speed of the KRM-1 together with Belarus is usually up to 2.5 km / h.
  • The width of the treated surface is 60 cm.

KRM-2

Designed to work specifically with large areas. It mows the grass evenly and accurately, and its high performance allows you to work with large areas. This model is larger than the KRM-1.


Rotary mower KRM-2

Feature of the rotary mower KRM-2

  • The working width is 74 cm, which is 14 cm longer than the first model.
  • Thanks to the wide grip, productivity increased by 450 m2 per hour.
  • The working speed of Belarus together with KRM-2 is 2.5 km / h.

Installation accessories

No additional components are needed for their work. They are delivered disassembled. It is necessary to assemble according to the instructions for use.

Review of the coupling of the KRM-1 mower with the MTZ walk-behind tractor

Segmental

Unfortunately, this option is not represented by the Smorgon plant and is not very popular with other manufacturers.


Segment mower

The reason is that they are less safe to operate and do not protect the operator in any way.In addition, the spread of grass is large and it is not often necessary to mow dense thickets of grass. They are wider, so maneuverability is greatly reduced.

Installation accessories

Pin

The mowers are connected directly to the PTO shaft and are secured with a pin. An important step is to check the reliability of the fastening of the knives on the disc. They must be firmly fixed, otherwise they can fly out and harm a person, animal or object.

Segment mower

Segment type mower for mini tractor

The segment-type equipment shown in the photo is much more difficult to manufacture with your own hands than the rotary one, since the design of this equipment has a crank mechanism. One of the cranks, acting as the rear wheel axle of the segment mower, is connected to the crankshaft of the power unit. The knives are fixed on the other side of the crank. Thanks to this connection, when the mini-tractor is moving, the crank mechanism and the knives are activated.

The knives of the self-made mower, which you see in the photo, are similar to two connected saws, which, during operation, cut off the vegetation cover according to the principle of scissors. In order to make a device for mowing grass with your own hands, you need to perform certain operations in a certain sequence:

Segment mower layout

  • The width of the segments can be selected at your discretion, but the optimal value is 72 mm. First of all, you need to install the gearbox on a metal bar 15x50x120. The base has a shaft on which the hub is attached, and the displacement in this case will be about 320 mm.
  • The axle and shaft of the gearbox should be tied together;
  • Install a pulley on the shaft;
  • Put the bowl from the crosspiece with a needle bearing on the main finger. Also, on the knife itself, make a slot under the bowl.
  • Install a wheel from an old baby carriage onto the frame. It will help prevent burying of the equipment and set the required cutting height.

The device is driven by the PTO of a mini-tractor.

Safety engineering

Having decided to create attachments with your own hands, you need to ensure that it not only functions correctly, but is also safe for both the operator and the people around him. Before starting a homemade rotary or segment mower into operation, it is imperative to check the reliability of all connections. At the first test run, make sure that there are no people or animals around within 50 meters.

Anyone who has the appropriate technical knowledge and knows how to use welding and locksmith tools can assemble a working and efficient mower. If you do not have even minimal experience in creating such homemade equipment, then maybe you should feel sorry for yourself and buy a factory mower, thereby saving your time and nerves.

Homemade construction

The first thing that any person who decides to design homemade equipment should know is that it should be, above all, safe for him and those around him. In such cases, the quality of the unit's operation fades into the background when the question of a real threat to human life and health arises, because there are many cutting and sharp elements in the mower, which are very easy to suffer from.

Having understood this rule, you can start the process of assembling the mower. However, you first need to choose the material from which it will be made. For an example of a homemade mower, see the photo.


Homemade device

The main point here is that a person who is fired up with the idea of ​​constructing a homemade mower wants to significantly save already modest finances. Therefore, the material must be used from old and already used agricultural equipment, which can be found at home or in abandoned warehouses and farms.There are many different options for how to make a do-it-yourself lawn mower from available tools, which you can learn about from this article.

Consider the process of assembling a segment mower for a Neva walk-behind tractor with your own hands. Having decided on the material, you can proceed to the assembly itself.


Assembly drawing

Along the edges of these beams, we install clamps and sleds, with which you can adjust the height of the grass bevel. The segment mower has a wheel that can be taken, for example, from an old stroller. It is on this wheel that the driving force from the walk-behind tractor will be supplied when it is put into action.

In general, this description is rather schematic, only the main points regarding the manufacture of a home-made segment mower are described here. But for a person who is well acquainted with the principles of such work, it will be quite easy to apply this data in practice, and perhaps add something of his own, from his personal experience.

The do-it-yourself Neva mower for the Neva walk-behind tractor, the drawings of which can be easily found in publicly available sources, is an excellent way out of a situation when there is not enough extra money to purchase additional and, importantly, expensive components. But if you are not eager to mess with the drawings, then you can safely familiarize yourself with an alternative in the form of inexpensive electric lawn mowers.


DIY mower

Features of the mechanism with a cart

The mower with a carriage is multifunctional - with its help, they mow the grass in the summer, and in the winter they clear the sidewalks from snow drifts. Such units are of a rather complex design.

Motoblock with cart, snow blower and mower

The complete set includes:

  • drums - 4 pieces
  • they are connected by a frame and a transport belt
  • there are hooks on the tape
  • welded tube bed
  • wheels are attached to it, the platform can be plywood or tin
  • cans with a cut-out bottom will serve as drums
  • circles of wood are placed in the holes formed
  • cutting parts are attached to the drums with a mandatory 1 mm gap

The drum assembly is attached to the bed, a piece of rubber will serve as a tape.

Features and device

This type of attachment differs from other options not only in its intended purpose, but also in the method of mowing the grass. Moreover, there are different types of mowers, but they all perform similar functions, have the same units in the design. As for the main features, they are:

You can mow grass or weeds with thick hard stems, small growth

It is important to choose an option that will cope with the load and will not fail in a short time. Performance varies from species to species

It should be selected for the area of ​​the site, if it is small, it is best to use the simplest systems. For larger areas, more complex and efficient systems should be used. The drive from which the attachment works depends on the type of walk-behind tractor, the attachment point. Most often, it is attached via a belt drive, much less often using a power take-off shaft. The main components are fixed on the frame, so it must be strong and withstand loads. An important element is the connection to the walk-behind tractor, if there is no special connecting unit, you will need to use an additional hitch, you can buy it ready-made. The working unit can have different configurations, it all depends on what you need to mow the grass or other plants for. If for harvesting hay, then it is worth choosing segment or disc options, they carefully cut the stems. When you just need to remove weeds, a mulcher trolley is more suitable, after which the crushed green mass remains. Performance varies from model to model. Therefore, it is worth choosing based on what areas will have to be mowed.

When making a homemade mower for a walk-behind tractor, it is better to first look at the ready-made options, to see them in reality. Then it will be much easier to assemble the structure, plus it is easier to understand the structure of some units in order to implement them yourself.

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