Welding sleeves

With your own hands

Making knee pads with your own hands has several advantages and disadvantages, which we will consider further.

Advantages:

• saving financial resources;
• the ability to choose and make knee pads from the most suitable materials;
• the ability to make knee pads of the required size, suitable for a particular performer.

Disadvantages:

• cost of time and effort;
• when making knee pads, it should be remembered that they must ensure the safety of the performer. Therefore, it is recommended to use quality materials.

Should I do it?

Having familiarized themselves with the pros and cons of self-manufacturing knee pads, each master will be able to make a choice. Self-production will be interesting for those who like to make something with their own hands. It will be faster and easier for a professional craftsman to buy ready-made protective equipment.

Important! When performing welding work, you should always remember about safety.

How to make

There is a fairly large assortment of knee pads made of various materials on the market. As an example, we'll look at how to make your own knee pads out of leather and felt.

The performer will need genuine leather for the top layer and felt for the inner layer, as well as a metal buckle to adjust the hamstring.

We cut out two blanks of the required shape from the materials, the belt can also be made of genuine leather.

Two edges of the strap are fixed between the blanks, then they are fastened with heat-resistant threads or metal rivets.

Video

Resourceful people do even like in the video below. We just note that the video is not shown for copying, but to show that a little ingenuity and imagination can do a lot.

It is important to remember that materials may be different, but they must withstand all harmful and dangerous effects from welding.

Tactical knee pads

Fans of airsoft, paintball, laser tags and other extreme sports and recreation must have tactical knee pads and elbow pads. In a game or real military situation, in conditions of shelling (firefight), the fighter must quickly fall on any surface (stone, rubble, broken glass) and simple cotton wool will not help here. The first pivot point of a falling person is the knees, which can be injured from impact and injury from sharp edges.

Tactical knee pads

Tactical knee pads vary in shape and material:

• ellipsoidal or X-shaped cup;
• inserts built into clothes or fixed with straps;
• Fully fabric, foam, rubber (silent) or plastic (durable).

The most popular manufacturer of gaming knee pads is Alta Industries. She has over 40 years of experience in the special protective equipment market. Unique technologies for obtaining new materials, high-quality fasteners, thoughtfulness to the smallest detail make the elbow pads and knee pads of the Alta line number one in its niche. Alta Industries manufactures elbow pads and knee pads for the army, Emergencies Ministry, Special Forces and other law enforcement agencies. They, in turn, are the experts on Alta products. No product is put into production without preliminary tests.

FLEX knee pads

Alta line models:

1. FLEX tactical series. The main material is the original development of DuPont Cordura Nylon. An oval shield made of durable elastic plastic is attached to the base with brass rivets, on the back there is a sweat-wicking pad.Three layers of damper are embedded between the pad and the base: molded rubber with anti-slip function, durable fabric to prevent punctures, and special foam to ensure joint comfort. The patented Alta Lock fastening system (original buckles) prevents the knee pad from slipping. The product is easy to attach and remove, the straps are adjustable to any size. The ingress of sand and dirt does not reduce the strength of the mount. The model is available in different colors (olive, coyote, black, forest camouflage, digital, cartoons). Price 3100-3200 rubles / pair
2. Shockguard D30 - Elastomeric X-cup. The complex shape of the visor is provided by 3D technology, which gives the product flexibility combined with high strength. Upon impact, the load is distributed evenly over the shield, the impact force is softened. Orange color. Price 2600 rubles / pair.

It is very important to protect the knees if work and extreme rest are traumatic or lead to occupational illnesses. The market offers protection products in different price categories, which allows you to make an affordable choice

You should not save on health and neglect the protection of the knee joints. Their treatment is a laborious and time-consuming process, some diseases are irreversible.

Popular manufacturers

There are a large number of manufacturers of various types of welding leggings on the Russian and world markets.

Trading House "Spetsperechatka" specializes in the manufacture of a wide range of protective equipment for welders. Leggings are produced under well-known brands: "DIGGER", "VOSTOCHNYE TIGERS", "RUSSIAN LIONS". Each product line has its own competitive advantages.

BARS is a trade mark that holds a leading position in the Russian market for the production of welding equipment, materials, and personal protective equipment.

The ZUBR company is one of the largest enterprises in the field of production and sale of equipment, materials and protective equipment for industrial, industrial and household welding works.

The company "LIT Trading" is the owner of the well-known trade mark "ELITECH". This brand appeared on the Russian market in 2008 and has already won the trust of many customers.

The Russian company "Manipula Specialist" specializes in the manufacture of personal protective equipment for welders under the trademark of the same name.

Technoavia is a manufacturer of a wide range of corporate and special clothing, footwear, PPE. In addition, the company sells products from partner factories.

The Vostok-Service company specializes in the production of a full range of protective equipment for specialists in various fields of activity.

Sirius Group of Companies is a manufacturer of quality products; overalls, work footwear, uniforms, personal protective equipment.

Avangard-Spetsodezhda manufactures and sells a wide range of work clothes and footwear, PPE, and provides services for individual tailoring of products.

Zavod Trud is a company with a rich history, has a reputation as a reliable partner and supplier, and manufactures products from fabric, leather and metal.

The company "SIBRTECH" is engaged in the production of personal protective equipment under the trademark of the same name. The products are actively used by representatives of many areas of production and industry.

The Rabochy Standard company specializes in the development, manufacture and sale of special clothing and gloves. In particular, the company produces five-fingered leggings of the Track type.

The Ukrainian company "Dneprkozhgalantereya" is one of the undisputed market leaders in the production of products for specialists in various fields of activity. The welders are provided with the brand of arms under the TM DOLONI / DOLONI.

"Jasic Technology Co." Is a Chinese company specializing in the production and sale of equipment, tools and PPE for welding.

UVEX ARBEITSSCHUTZ GmbH is a German manufacturer of special clothing and protective gloves under the trademark of the same name.

The Finnish company "TETU" is a manufacturer and wholesaler of high quality products: work clothes and gloves. Customers prefer these leggings because of the good price-quality ratio.

ESAB is one of the most popular companies, the main specialization of which is the production of products to meet the needs of the welding industry.

Care and storage

The useful life of workwear directly depends on the intensity of its use. At the same time, it must retain not only protective properties, but also a decent appearance. In order for PPE to last as long as possible, you need to properly care for it:

• clean after each use;
• wash as it gets dirty at a temperature of no more than 50 degrees;
• iron at t 150 degrees;
• make repairs in a timely manner.

It is recommended to store winter garments with fur lining with the front side inward. To protect workwear from moth damage, special substances should be used. Antimicrobial sachets are placed inside the clothing. Rubberized suits should be at least 1 m away from heat sources and heaters.

If the rules for care and storage are observed, the overalls for welders will last at least 1 year with intensive use.

The following video explains which welding suit is best.

Brand overview

Given the popularity and demand for this remedy, it is not at all surprising that there is a large assortment of both models and manufacturers on the market. The most reliable and well-established brands of welding tarpaulin suits are:

1. "Energocontract";
2. "Avangard-Overalls";
3. "Ursus";
4. "Vostok-Service"

Each of the above manufacturers guarantees the quality and reliability of their products. All suits of these brands fully comply with the requirements of legislative regulations.

When choosing, you should pay attention to a number of models

• Welding suit "Bastion" from the "Vostok-Service" company. This is a demi-season model that is suitable for welding of any complexity.
• Model TS-43 manufactured by Energocontract. This is a summer suit that has excellent technical characteristics and properties.
• TS-38 type B. The manufacturer of this model is also the Energocontract company. This is one of the best winter PPE options for welders.
• "Argon" from the manufacturer "Avangard-Spetsodezhda".
• Canvas suit "Welder" under the logo of the Ursus trademark.

What to wear for welding?

There is a wide range of special footwear on the welding accessories market. There are the following types: leather, with a metal toe cap, for protection from high temperatures and flames, with special properties. The most common classification of safety footwear is depending on the season of operation: summer and winter, as well as insulated.

Winter

When welding outdoors in the cold season, you should opt for winter shoes. and similar types have some features:

• high quality natural or artificial fur is used as a lining, which helps to retain heat;
• for greater convenience and comfort, as well as to keep warm, winter shoes are equipped with an insert insole made of fur or leather cardboard;
• the outsole of winter shoes has a protector, which contributes to better grip and prevents slipping;
• The nitrile outsole is able to withstand lower temperatures than PU and TPU.

Summer

Special footwear (s), which are operated in the summer season, have the following design features:

• as a lining for summer shoes, various types of nonwovens are used, as well as knitwear and synthetics;
• lining and underwear must be made of breathable materials;
• the water-repellent surface of summer shoes will allow you to work in bad weather.

Species overview

Workwear manufacturers produce summer and winter suits for welders. The first are lightweight models, the second are insulated. The main feature of winter products is the protection of the employee not only from the harmful effects of welding, but also from adverse weather conditions (frost, strong winds, precipitation).

Summer and winter

Summer overalls for the welder are designed for outdoor use in hot seasons or indoors. It is made from durable yet lightweight materials that provide good ventilation. The fabrics used must be pleasant to the body and not cause allergic reactions in contact with the skin.

The most popular materials used in sewing summer suits for welders.

Tarpaulin. It is a durable and lightweight fabric with good ventilation properties. It should be borne in mind that a canvas suit has a low degree of thermal protection, which is why the employee should limit prolonged exposure to elevated temperatures. Such workwear is an ideal solution for performing simple and periodic work with welding equipment.

The main difference between workwear for winter is the presence of a warm lining made of natural fur or wool. Winter PPE is sewn from split leather, leather, cloth, suede. A one-piece suit is in great demand. This material is obtained by exfoliation of the skin of cattle and subsequent removal of the facial layer. Overalls with a tarpaulin and a split with ventilation holes can be used not only in winter, but also in summer.

A woolen (felt) suit is made of woolen or semi-woolen fabric. These overalls are recommended for use in harsh conditions. It is impregnated with flame retardants to provide a high level of worker protection.

Due to the increased density of the material, the leather suit is distinguished by its reliability and durability. It has low air permeability, thereby reducing the risk of hypothermia. Genuine leather protects well from negative influences when working with welding equipment. However, leather workwear is considered one of the most expensive.

Suede welder suit easy to dry clean. When sewing such overalls, a special lining is used to protect the employee from various adverse factors. It should be borne in mind that when working with fire and sparks for a long time, suede can ignite.

Combined and collated

Protective clothing manufacturers offer a wide range of heat-resistant workwear in various configurations. An employee can choose a set that includes a jacket and trousers or a jacket and semi-overalls, give preference to overalls. Jackets and pants are sold not only as a set, but also individually, so that the welder can choose PPE at his discretion.

Overalls and semi-overalls are referred to as combined workwear, and some models of jackets and pants are referred to as compilation.

Properties and characteristics

What are the best gloves for welding? To answer the question, you need to familiarize yourself with their properties.

Tarpaulin

Since the tarpaulin conducts heat very well, it is quickly transferred to the welder's hands, which often makes it impossible to work for a long time.

The second drawback of tarpaulin welding products is their low fire resistance.They can easily be burned through by accidentally hitting the hand with scale or the largest splashes of molten metal.

With the listed disadvantages, hand injuries are possible, and, of course, it is not worth using tarpaulin gloves for large amounts of welding work.

Felted

Felt gloves better protect the welder's hands from the harmful effects of welding. Felt products do not burn and are difficult to burn through with hot metal splashes.

Their price is low and they are in demand. For the production of welding in a domestic environment, such protective equipment may be quite suitable.

The only drawback of these products can be considered that they are quite tough and it is not very convenient to hold tools in them when working.

Split

The disadvantages listed above are practically devoid of split gloves. They are made from split pieces. Split is a low-value remnant of beef or pork skin obtained during its exfoliation during the manufacturing process.

Split leather products are comfortable, they are not burned by sparks and splashes of metal. The skin retains heat well. When making such welding gloves, a cotton or fleece lining is placed on the inside of the leather.

This ensures ventilation and keeps your hands dry. In the cold season, you can use split leather gloves, the inner layer of which is made of short faux fur.

To make the price more affordable, manufacturers make combined options. In this case, most of the product is made of tarpaulin or rough cotton material, while the parts exposed to heat, splashes or sparks are made from split wood.

As a rule, the back of welding gloves, pads on the joints of the fingers are made from it. Split leather pads are sewn onto areas of protective clothing that are subject to the greatest mechanical stress - shock, abrasion.

Peculiarities

Welder's boots are a means of protection, therefore, the requirements for them are appropriate. They must be able to withstand high temperatures, metal splashes, electric current and other industrial factors that a technician may encounter. With this in mind, it becomes clear that ordinary casual shoes are not suitable for such work.

Manufacturers report that they are designed for different types of production activities. Welders can also choose something from this assortment, however, you need to focus on the specifics of work and conditions in order to find a suitable option.

Views

Tarpaulin products are divided into categories.

Classic

The classic version of the gloves protects against hot liquids, splashes, sparks and harmful elements. Mittens are used during auxiliary work.

With handheld

Products are available with one or two handhelds. Gloves with one handheld are used for construction and welding work. The material is impregnated with a refractory compound, which makes it possible to use them during welding. Durability and durability are the main features of the double handheld gloves. Such gloves have a long service life.

Provide reliable protection in industrial and industrial work, on the farm. Products with a double handheld are made from split raw materials with special impregnation. Thanks to this, the material does not hinder movement and has increased elasticity. Lightweight cotton fabric on the back provides ventilation to the palms for increased hygiene during use.

Leggings

In the production of crate gloves, impregnated material is used. Such gloves are used on fires, when working with chemicals, salts and reagents. Leggings are also suitable for a welder. Thanks to the fireproof properties and split-leather pads, the gloves will protect your hands from sparks, splashes and high-temperature metals.

Insulated

The products allow you to work at low temperatures (down to -25 C), while protecting the skin from mechanical damage. They are used in metalworking, welding, construction work, in industry and economy. Insulated canvas gloves are made of split leather with an insulated layer of faux fur. Equipped with elastic band for a comfortable fit. Split insulated products are three-fingered. Such models have an additional split pad in the palm and thumb.

Combined

These models are made of canvas and cotton material. They have ventilation, provide protection for hands from various injuries and impacts.

As it became clear from the above material, products are divided according to the season and the number of fingers. For the winter season, gloves with extra class insulation are also used. They not only protect against cold, but also prevent fire. Summer gloves are used in the warm season. Products will provide convenience and comfortable work, protect against splashes, sparks and high temperatures. They can be used in contact with surfaces heated to +100 C. The products are equipped with a thermal insulation gasket and a loop for fixing under the sleeves.

Double-fingered gloves look like a product with a thumb. This type of sewing allows you to securely fix items, while reducing the load. Gloves are common in the plumbing industry. They have a high degree of protection against flame, scale, sparks. Working with three-fingered mittens is a pleasure. They are convenient and useful for welding. The product is distinguished by its tailoring: the thumb and forefinger are separated. Five-fingered tarpaulin products are considered a versatile and convenient protective product.

"Tarpaulin" in comparison with other materials

Choosing a welder's suit is a responsible process that requires a competent approach. Each material from which the kits are made has specific pros and cons. Therefore, it is necessary to conduct a comparative analysis.

With solid-grain

All-alloy suits are the preferred outfit for the welder. Split leather - natural cattle leather without a face layer with a soft and velvety surface.

Split leather fits snugly to the body, which provides a higher level of protection than tarpaulin.

Also, the treated leather has a presentable appearance; tarpaulin does not have such an advantage.

The split has no drawbacks, which determines the demand for costumes from this material.

However, tarpaulin has a significant advantage over split - a more affordable cost.

In addition, in conditions of high air temperatures, it can be hot and stuffy for a welder in a one-piece suit. Therefore, for operation in the summer, it is recommended to opt for a canvas robe.

You should clean the split and tarpaulin from dirt by means of cleaning. The fabrics become hard after washing.

With cloth

Cloth - woolen or half-woolen fabric, suitable exclusively for sewing winter and warmed models. Tarpaulin suits, in turn, can be used at different times of the year. This is due to the following characteristics of the cloth: density, increased thermal insulation, low air permeability.

Cloth and tarpaulin have almost the same level of protection - medium / basic. Cloth suits are sold at affordable prices, slightly higher than canvas suits.

Cloth kits can be used not only by welders, but also by other professionals who are constantly in contact with heated surfaces.

With leather

Genuine leather has the following advantages in comparison with tarpaulin: density and tight fit guarantee a higher level of protection; attractive appearance.

Disadvantages: leather has low air permeability, so summer models must be equipped with ventilation holes (perforation); high cost of leather sets, a small selection of such sets.

Made from modern fabrics

Manufacturers are constantly working to expand the range of special clothing for the welder and improve its properties. For this, unique fabrics are being developed: aramid, arselon, moleskin, Proban (Proban), Arsenal NEW (Arsenal NEW), Flameshield (Flameshield), Mars, Hephaestus. Welders can also come across other names.

The basis of these materials, which are used only for sewing clothes for welders, is cotton. The narrow specialization of such fabrics determines the highest level of protection against abrasion, high temperatures, incandescent sparks and splashes, heated surfaces, and mechanical stress. Properties are retained throughout the entire period of use.

Lightness and softness of fabrics guarantees comfort.

Tarpaulin also has all the protective characteristics, but at a basic level.

The main disadvantage of modern fabrics is the high cost.

Therefore, professional welders should pay attention to suits made of such materials.

Features of choice

The choice of a welding suit must be taken very seriously, because the safety of the worker depends on how correctly the workwear is selected. The welding tarpaulin suit must be:

• wear-resistant;
• resistant to burning, high temperatures, deformation;
• well ventilated;
• waterproof;
• comfortable, convenient.

When choosing personal protective equipment for a welder, several criteria must be followed.

• Sewing quality. Clasps, seams and all fittings must be strong and function well.
• The level of protection the suit provides. There are 3 types of protection. Of course, the higher its level, the more safety the welder will be in the process of welding.
• Product complete set. The suit comes in the form of pants and a jacket, or in the form of a one-piece overalls.
• Seasonality.
• Design features.
• Cost and manufacturer.

See the following video about summer and winter welding suits produced by Energocontract.

Knee pads for work in the country

Knee pads Gigant

Gardeners and gardeners are often forced to work on their knees. To prevent knees from getting dirty or damaged, manufacturers offer knee pads for summer cottage work:

1. Gigant G-01-06-12-0047 (Russia) is a plate made of polyethylene foam 170x230x30 mm. Velcro straps are inserted into the slits of the plate for fastening. Price - 300 rubles / piece.
2. Universal cups SIBIN 11195 (Russia) - ergonomic shape, well cushioning material. Protect from low and cold temperatures, protect the pants from wear. Elastic straps in the slots. Price 200-250 rubles / piece.
3. Bison STANDARD 2 in 1 11527 - plates with good shock absorption and flexibility (there are side cutouts - the X-shaped plate facilitates movement when walking). The embossed surface is non-slip. Elastic bands are threaded at the top and bottom in the slots for fixing. 300-350 rubles / piece

They can also be worn on a hike.

Requirements for special protective work clothing for welding

A wide range of requirements are imposed on the welder's overalls:

• resistance to heat, sparks, splashes, scale, high temperatures, hot surfaces;
• protection from general industrial pollution;
• no deformation due to the influence of harmful welding factors;
• the presence of moisture-repellent characteristics;
• high wear resistance, durability, strength, practicality;
• ease and simplicity of cleaning from dirt;
• compliance with sanitary standards, environmental safety;
• high-quality tailoring and accessories;
• providing comfort and freedom of action.

These requirements are universal; they apply to items of clothing and accessories, regardless of the season of use.

But it should also be noted that specific requirements must be met by a particular type of overalls: winter, insulated and summer.

Winter

Winter overalls must protect not only from the entire spectrum of welding effects, but also from cold, frost, precipitation, strong and piercing winds.

Therefore, strong and dense fabrics capable of performing a heat-insulating function will become suitable materials for this type of uniform: split leather, leather, cloth.

In addition, a must-have element of winter outfit models is a warm lining made of natural fibers: fur or wool.

Read more about winter suits here.

Summer

Special clothing for outdoor use in summer, in warm rooms and in confined spaces is made of lightweight and thin materials that provide excellent ventilation.

Also, fabrics should provide comfort when touching open areas of the body, not cause allergic reactions. About summer suits here.

Insulated

Warmed workwear models are designed for use in especially harsh climatic conditions, at low temperatures, in strong cold winds.

Reliable protection from the weather is provided by the density of the base material and the thermal insulation of the lining.

Warm clothing has several levels of protection, which are indicated in the characteristics of the equipment

It is recommended to pay attention to clothes with removable insulation

Split leather in comparison with other materials

Each material used for the production of special equipment has its own advantages and disadvantages.

When choosing welding suits, it is important to know all the pros and cons. This will help you make the best choice and perform work with high quality.

With tarpaulin

Split leather has the following advantages over tarpaulin:

• higher level of protection against harmful effects of welding;
• strength is also higher;
• attractive appearance.

At the same time, the tarpaulin has better air permeability, which provides an optimal microclimate and comfort. Also, canvas suits are affordable. Learn more about tarpaulin.

With cloth

The advantages of split leather in comparison with cloth:

• more reliable protection against hot sparks, splashes, drops, fire;
• all-season, the cloth is used only when sewing winter and insulated models.

Cloth suits are more affordable than split suits.

With leather

Split leather is treated natural cattle leather from which the outer layer has been removed. Thus, split leather and leather have similar advantages and disadvantages. But the split has a higher air permeability.

With suede

Suede is a soft leather with a velvety surface. Visually and tactilely, split leather and suede are similar, so these materials are often confused. But these are different materials that have similar advantages.

Split leather and suede provide roughly the same level of protection. Both materials are resistant to moisture and do not cause allergic reactions.

The main disadvantage of suede is its very high cost. In addition, it will be quite problematic for the performer to find a suit made of natural suede. And this is an important condition, since overalls made of synthetic materials do not provide reliable protection.

Suede requires careful and gentle care.

Made from modern fabrics

Manufacturing companies, market leaders make significant efforts to develop special fabrics with unique properties. Performers are offered sets of the following fabrics created for making a welder's robe: aramid, arselon, Hephaestus, Mars, Arsenal NEW, Proban, moleskin.

Materials of this kind guarantee the highest level of protection. Split leather will not be able to provide such reliability. These materials have moisture resistance, wear resistance, durability, presentable appearance, and provide comfort. These characteristics are inherent in the split

Treated leather suits have an important advantage - more affordable cost

Knee pads "Polyus"

Knee pads "Polyus"

The company "Green Coast XXI Century" is engaged in the production of PPE in the Russian and foreign markets. She is the owner of the AMPARO brand.

This brand owns 2 models of knee pads:

1. "Pole" - blue or green outer cup made of HDPE polyethylene, knee pad material - Oxford cloth, insert - polyethylene foam. The product is attached to the leg with Velcro straps. Price - 1200-1400 rubles.
2. "Polyus-T" (heat-resistant) - black polyamide protective cup with increased wear resistance, polyethylene foam insert. The main material is Moleskin, which is durable, resistant to metal splashes and sparks. The product is worn over clothing, fastened with Velcro straps. Many people care how much such a model costs. The price of heat-resistant knee pads is 1600-1700 rubles.

Wholesale prices are lower. Packed in boxes of 20.