The main problems that arise during the operation of the Kutaisi walk-behind tractor, and how to solve them
If it does not start engine:
- fuel does not enter the engine (you need to make sure there is gasoline in the fuel tank, inspect the fuel line for damage, repair or replace faulty parts);
- gasoline is dirty or of poor quality (in this case, it will need to be completely replaced);
- the ignition system is faulty (inspect the spark plug, wires and magneto; if necessary, replace, clean or adjust the necessary system elements).
The motor started to smoke:
this indicates a malfunction of the carburetor (it is necessary to adjust the unit, take it to a service workshop, or disassemble it and repair it yourself).
The engine overheats during operation:
- carburetor malfunctions - it is clogged or the gasket at the connection to the crankcase is worn out (clean the device from dirt or replace the gasket);
- the fuel filter is clogged (it must be dismantled and cleaned, or replaced with a new one);
- the engine bearing has broken (this will most likely require the help of a professional repairman).
Pneumatic wheels (lugs) or cutters do not rotate:
- the clutch cable is loose or damaged (it is necessary to adjust it or replace it with a new one);
- the fasteners are loose (tighten them with a suitable wrench);
- cutters are clogged with dense clods of soil or the mechanism is jammed with stone (inspect and clean equipment).
Have you used a walk-behind tractor in Kutaisi? Is it in working order now?
Description
This technique comes from the USSR. The first models of motoblocks in Kutaisi rolled off the assembly line in the 80s of the last century. Based on the name, it is clear that they gathered in the Georgian city of the same name. The development of this machine was carried out by AKME (Italy), which already had experience in the production of small garden tools (Goldoni).
Georgian engineers simply modernized the ignition system and the clutch principle, thereby adding the "super" prefix.
This walk-behind tractor has been tested by time, and this is the most stringent quality criterion. If the machine has been on the market for more than 30 years, and is still in demand, then this is a clear confirmation of the reliability of the device design.
Now there are a large number of used Kutaisi walk-behind tractor models, which are quite cheap. But there are problems with the documentation, which is problematic to find. Now on the Internet there are a large number of forums with detailed descriptions and operating rules.
The Georgian plant produced a whole line of its motoblocks: 608, 610 and 612. But only the 610 model became really popular. Let's take a closer look at it.
Attachment overview
Cutters
The Kutaisi walk-behind tractor is supplied complete with 4 saber-shaped cutters, which are capable of working the soil at a width of 1 m and at a depth of 12 cm.
The cultivation of the soil is carried out with the aim of enriching it with oxygen, imparting homogeneity and loosening.
Plow
This attachment is used in situations where milling the soil does not help due to the hardness of the rock. The plow allows you to cultivate even virgin lands. The cutters in such situations will simply jump over the ground and will not be able to sink into the ground.
If we compare the plow and milling cutters, then the former have a much smaller working width and they have to work longer, but the Kutaisi 610 Super walk-behind tractor will behave much more stable.
Mowers
Motoblocks in Kutaisi will help their owners in cleaning the area and keeping it in order with the help of mowers.
These devices support work with both rotary and segment versions of this attachment.
Rotary mowers allow harvesting rough-stemmed grass and small bushes. Segment variants are used when it is necessary to cut medium-sized shrubs and young shoots of plants.
Motoblock Kutaisi 610 Super
Potato digger, potato planter and hiller
Automation of work with potatoes occurs with the help of potato diggers and potato planters. They allow you to plant and harvest crops.
The hiller is used to care for potatoes during their ripening.
Snow blower and shovel blade
Motoblocks of the Kutaisi brand will help in snow removal with the help of snow removal equipment: snow blowers and a blade-shovel.
Wheels, lugs and tracks
High-quality tires are installed on Kutaisi Super walk-behind tractors, which are capable of providing cross-country ability during work.
If necessary, you can install lugs over the tires, thereby providing additional traction.
When working or moving in swampy terrain with a Kutaisi walk-behind tractor, you can install tracks that improve traction by increasing the traction area with the surface.
Weights
The mass of the Kutaisi Super walk-behind tractor is 105 kg. If the weight of the device is not enough, then the delivery set includes two weights of 15 kg each, and a cast-iron motor protection from the bottom weighing 20 kg, which can be easily removed.
Trailer
Motoblocks of the Kutaisi brand can transport goods using trailers. The choice of their configuration should depend on the cargo to be transported:
- Tipper (used when transporting bulk cargo);
- With high sides (used for the transportation of bulky goods);
- Long carts (transporting logs and pipes).
Adapter
This trolley is a rigid frame with a seat that allows the machine to be operated from a seated position.
It is interesting: How to make a mini tractor from a walk-behind tractor with your own hands
Attachments
The basic configuration of the "Kutaisi" walk-behind tractor consists of the unit itself, a universal coupling, a set of saber cutters, a trailer and lugs.
Saber cutters have a diameter of 30 cm and are designed for loosening the earth, removing weeds and plowing virgin lands. At the same time, the depth of penetration into the soil reaches 12 cm, and the working width is 100 cm. In addition to saber cutters, you can install crow's feet cutters on the walk-behind tractor, which are well suited for plowing difficult soils and dig much deeper into the ground. Initially, walk-behind tractors were equipped with saber-shaped L-shaped cutters of the 21M brand, but at this time it is almost impossible to find them on sale. However, due to the universal design, the milling cutters of any brand can be installed on the unit.
- The tiller is equipped with a reversible single-body plow designed for plowing virgin lands and seasonal tillage. The plowing depth reaches 30 cm, which makes it possible to use the plow for removing weeds and undercutting medium and thin roots growing in the area of the shrub.
- Mowers installed on a walk-behind tractor are of three types: frontal, rotary and segment. And if rotary ones are more suitable for mowing lawns and flat areas, then with the help of frontal and segment models, you can harvest hay and mow grass on rocky areas with difficult terrain.
- Potato diggers and hillers are designed to facilitate heavy physical labor associated with hilling, weeding and harvesting potatoes. And with the help of the hiller, you can also cut the grooves of the desired width.
- The lugs for the "Kutaisi" walk-behind tractor are presented in the form of chain pads on native wheels, however, if you wish, you can also use real metal wheels. They are installed instead of the usual ones and significantly increase the adhesion of the walk-behind tractor to the ground.The lugs prevent the machine from slipping when plowing virgin lands and processing heavy clay soils.
- Trailers are also widely used with walk-behind trailers and are designed to transport bulk and solid loads weighing up to 500 kg. The trailer is fastened to the unit using a universal hitch, which is included in the basic package of the walk-behind tractor.
- Snow plows are used for snow removal and are made in the form of large shield-shovels. They are mounted in front of the walk-behind tractor and are able to quickly and efficiently clear snow from the tracks.
- The adapter, also often used with a walk-behind tractor, is a rigid frame equipped with a seat. This design allows the operator to control the walk-behind tractor while sitting, which is especially convenient when using the machine as a self-propelled device and when processing large areas.
- A motor pump and a sprayer allow foliar feeding of plants, watering the beds and pumping out water from drainage ditches.
- The universal coupling STs-15 is the most important element of the equipment of the unit and is used to connect all the above devices. The hitch is fastened to the bearing cover mounted on the power take-off shaft, and fixation takes place by means of special nuts and studs.
Specifications
Motoblock "Kutaisi" is considered to be practically trouble-free equipment and, with timely maintenance, can work for a very long time. The high performance characteristics of the equipment are due to the combination of three powerful and reliable systems: engine, transmission and chassis.
Engine. The Kutaisi Super 610 unit is equipped with an ALN-330 four-stroke gasoline engine with a volume of 327 cm3 and a power of 5.4 liters. with. In equivalent, this is 4.8 kW, which is a fairly good indicator for equipment of this class. The engine has an air cooling system, which is why it is recommended to take regular breaks and allow the engine to cool down when working in hot weather. Otherwise, the equipment will work for wear and tear and quickly fail. The engine is started with a recoil starter.
The unit has a dependent drive type and rod control, which allows adjustment up to 180 degrees in the vertical and horizontal planes. The capacity of the working tank of the walk-behind tractor is 0.75 l, the working width during tillage varies from 56 to 61 cm, and the weight is 105 kg. The power take-off shaft has a lever control, which allows you to attach any attachments to the unit. A powerful cast iron plate weighing 20 kg and located under the engine block acts as a weighting agent.
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Review of the Kutaisi Super 610 walk-behind tractor
The operating manual of the device explains that this motor-cultivator is a universal mechanism that carries out any kind of agricultural work. Attachments of various types are sold with the device, which allows you to use the unit for:
- plowing;
- sowing;
- harvesting;
- cultivation and other works.
With a segment mower, the cultivator can mow the grass. If a trailer is attached to the device, it will be able to transport goods. Wheels, if necessary, can be changed to more powerful ones, which will provide excellent cross-country ability of the unit on any type of soil.
The cultivator is adapted to any load due to the worm gear and the special design of the mechanism. When plowing the land, the cultivator can move very quickly.
In order to stop the cultivator, a clutch lever is provided, which must be brought to a non-working position. When hilling potatoes, when the cultivator reaches the end of the bed, using the lever, you can rotate the mechanism by 180º, and the unit will move in the opposite direction.
Kutaisi Super 610 is a device with many additional functions. By attaching the appropriate attachments, it can be adapted for clearing the area from snow, trimming bushes, leveling the earth after digging.
Preventive maintenance and bringing the machine into working condition consist only in the correct alignment of the parts.
Technical characteristics of the Kutaisi Super 610 cultivator:
- Mode of transport: Kutaisi Super walk-behind tractor, model 610.
- Fuel consumption 6.5 l / sec.
- Rear and front gearboxes are installed.
- cylindrical crankshaft, steel fuel tank.
- The unit is equipped with attachments: plow, milling cutter and trailer.
- Price 60,000 rubles.
Previously, an engine was installed on this walk-behind tractor as an engine. Currently, the engine has been replaced with a Kaluga-made engine, which has:
- improved output shaft;
- steel fuel tank;
- standard muffler;
- elongated cylindrical crankshaft with a pulley.
The back cover is equipped with a ring that allows you to install the adapter in the center. The mounting holes of the ALT motor and other designs are different, therefore an additional adapter plate was made, which was mounted between the gearbox and the motor in addition to the one already installed.
The engine shaft for the Kutaisi Super walk-behind tractor has an oblong shape, therefore 2 flanges were installed and a pipe section was welded between them. The clutch has been improved in the unit. An iron pulley is installed on the engine shaft. The clutch housing is attached to this pulley with a washer.
Consider the layout of the engine and its components using the example of the engine compartment of the Kutaisi Super 610 unit with the ALN-330U carburetor engine of the Italian company ACME.
Air to cool the cylinder is drawn through an air intake and supplied by a flywheel fan fixed to the front end of the elongated crankshaft and covered with a shroud. The rear end of the shaft is connected to the unit transmission. In the lower area there is a safety fence, which is also a stop.
On the right side of the engine there is a magneto chopper, a horizontal carburetor and an air filter in which a nylon mesh is a filtering component. A muffler is mounted behind the air filter. The engine is covered with a hood and a fuel tank is located under it. The fuel line from the tank to the carburetor is equipped with a valve.
Model range overview
The Georgian Machine-Building Plant has released a series of modifications of Kutaisi walk-behind tractors:
- Kutaisi Super-600
- Kutaisi Super-608
- Kutaisi Super-610
- Kutaisi Super-612
However, the most popular model of the walk-behind tractor is the Kutaisi Super-610.
Kutaisi Super-610
This unit is designed for all types of agricultural work involving various attachments. With its help, you can not only plow and cultivate, but also plant, huddle, harrow, dig, water, transport goods, mow grass, remove snow and much more.
It copes well with the cultivation of virgin lands.The walk-behind tractor is prepared for various climatic conditions; neither precipitation nor temperature changes are terrible for it.
Motoblock Kutaisi Super-610
The ALN 330 gasoline four-stroke power plant with a lower valve arrangement has a performance of 5.44 horsepower (4.8 kW). Forced air protection protects the motor from overheating, although the instruction recommends making short stops for 20-30 minutes after every 2-3 hours of operation on the walk-behind tractor, which will allow the engine to cool down.
The engine is started from a reversible manual starter. The ideal fuel for the ALN 330 engine is AI-92 gasoline. The operating weight of the walk-behind tractor is 105 kg, for a better immersion effect, the set includes ballast (additional weight or weighting agents) - two cast-iron discs for wheels of 15 kg each and a powerful cast-iron plate weighing 20 kg under the engine crankcase. All parts are quick-detachable.
The depth of cultivation with cutters (4 pieces in a saber-shaped set) reaches about 12 cm. For the convenience of work, there is an additional transport wheel.
Saber cutters
The transmission is four-speed, there are three forward speeds and a reverse gear. Rod control, adjustable in two planes (vertical and horizontal up to 180 degrees). There is a power take-off shaft on lever control, which allows you to attach any attachments to the walk-behind tractor. The package includes a universal hitch, cutters, lugs, trailer and wheels.
Specifications
engine's type | Gasoline, 4-stroke |
Power, kWt) | 4.8 |
Working volume | 327cm3 |
type of drive | Dependent |
Control type | Rod |
Number of gears | 3 forward / 1 back |
Oil tank capacity (L) | 0.75 |
Processing width (cm) | 56-61 |
Cutter diameter (cm) | Up to 30 |
Weight, kg) | 105 |